Manufacturing software that knows what every job costs

Custom manufacturing software, ERP and job card software for South African operations — built around how your floor actually runs, by a team that has done it for 30 years.

How it works

One job, tracked from quote to costing

This is the flow our manufacturing and job card software is built around — the same flow your floor already runs, minus the spreadsheets. Open any step to see what it actually does.

  1. Step 1

    Quote

    Quotes priced from the product's bill of materials and real labour rates — so the margin is visible before you commit, not after the job ships.

    What this gives you

    • Bills of materials with rolled-up component costs
    • Custom quote calculators built for your product — size, material, finish in, price out
    • Accepted quote converts to the job in one click — nothing re-typed
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    Quoting is where margin is won or lost. Instead of a spreadsheet estimate, the quote prices off the same BOMs and rates the floor will actually use.

    1. Build the BOM once

      Components, quantities and process steps live on the product — every quote reuses them.

    2. Price with live rates

      Material costs and labour rates come from the system, so a price change flows into the next quote automatically.

    3. Email, accept, convert

      Send the quote, and on acceptance it becomes the sales order and job — same numbers end to end.

  2. Step 2

    Job card

    The job card links the BOM, the routing and the run — one record the floor works from and every cost books against.

    What this gives you

    • Routing sets the step sequence: production, QC, setup, packing
    • The floor sees exactly what to make, in what order, with what material
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    No more paper travellers or WhatsApp instructions — the job card is the single source of what is being made and how.

    1. BOM + routing attached

      Materials to draw and steps to run are on the card — standardised from your process library.

    2. Work queue per station

      Each station sees its queue; finishing a step moves the job to the next one.

  3. Step 3

    Production

    Materials and hours are captured at source, against the job, as they happen — by scan, not by memory at month-end.

    What this gives you

    • Barcode-labelled stock: scan to draw materials against the job
    • Batch and serial tracking for traceability and recalls
    • Live floor-plan view — a visual map of your floor showing where every job sits
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    Stock lives by warehouse, location and bin. Drawing material against a job moves real stock, so the storeroom and the books never drift apart.

    1. Scan materials out

      Code128/QR labels on shelves and products — drawing stock is a scan, and the job carries the cost.

    2. Book time per step

      Labour lands on the routing step that used it, so you see which operations eat the hours.

    3. Track every batch

      Batch/lot and serial tracking gives full traceability — recalls and warranty queries take minutes, not days.

  4. Step 4

    Costing

    Quoted versus actual, per job, line by line — and every figure drills down to the transactions behind it.

    What this gives you

    • See which jobs made money and which quietly lost it
    • Click any number to the invoices, stock draws and hours underneath
    • Full audit trail — who changed what, when
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    This is the report the whole system exists for: what did the job really cost, against what we said it would. Caught early, a drifting job is fixable; caught at year-end, it is just bad news.

    1. Material variance

      Actual draw vs BOM — spot wastage, substitutions and shrinkage per job.

    2. Labour variance

      Booked hours vs quoted, by step — see which processes blow the estimate.

  5. Step 5

    Invoice & books

    Invoice from the job, stock and ledger update themselves — and the books are SARS-shaped from day one.

    What this gives you

    • Invoices, statements and debtor ageing out of the box
    • VAT return in the South African VAT201 format
    • Ask the books a question in plain English — the built-in AI answers from your live data
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    The job flows into a full double-entry ledger — trial balance, income statement, cash flow — so the factory system and the accounts are one system, not an export.

    1. Invoice the job

      Billing pulls from the job record — no re-capturing into a separate accounts package.

    2. Month-end, shortened

      Customer statements, ageing and VAT figures come straight off the same data.

Built and still running

Three decades on the factory floor

We didn't arrive at manufacturing software from a textbook. We built and ran Teacup Live — our own manufacturing and ERP platform — for years across real South African manufacturers, printers and industrial operations. That heritage now lives on in Vali, the platform we build new client systems on today.

So you get software that understands job cards, costing and the realities of a South African operation — VAT, POPIA and local support included — from a team that has supported what it ships for 30 years.

Common questions

Manufacturing & job card software, answered

What is manufacturing software?

Manufacturing software is the system that runs production — job cards, material usage, labour and order costing — so production and costing live in one place instead of scattered spreadsheets.

Do you build custom job card software?

Yes. We build job card software around how your jobs actually flow — quote, production, materials, labour and costing — so you can see exactly what each job cost and protect your margin.

Off-the-shelf ERP or custom — which is right?

It depends how much of your edge lives in your process. Where a packaged tool covers it, buy it. Where your manufacturing or costing is your competitive advantage, custom pays for itself — and we will be straight with you about which.

Is it built for South Africa?

Yes — South African VAT and tax, POPIA-aware data, hosted locally, with founder-led local support. No offshore call centre.

Outgrown your manufacturing or ERP software?

Tell us how your operation runs and where the software fights you. The first conversation is free, and we will be honest about custom vs off-the-shelf.

Start a project